Safety Function Manual for Collaborative Robot
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  • Safety Function Manual for Collaborative Robot
  • About this manual
    • Copyright
    • Notation rules
    • Safety precautions
  • 1. Safety functions of the collaborative robot
    • 1.1 Description of terms
    • 1.2 Collaborative operation mode
      • 1.2.1 Safety-rated monitored stop
      • 1.2.2 Hand guiding
      • 1.2.3 Speed and separation monitoring
      • 1.2.4 Power and force limiting
    • 1.3 Safety functions
      • 1.3.1 Robot limit functions
      • 1.3.2 Joint limit functions
    • 1.4 Matters to be checked upon replacing safety devices
    • 1.5 Matters to be checked before using the safety functions
      • 1.5.1 Encoder offset
      • 1.5.2 Checking the torque sensor
        • 1.5.2.1 Torque sensor offset
      • 1.5.3 Setting of tool data
      • 1.5.4 Password setting
    • 1.6 Robot safety conditions
      • 1.6.1 Robot limiting parameters
      • 1.6.2 Joint limiting parameters
    • 1.7 Safety layout
      • 1.7.1 Safety space setting
        • 1.7.1.1 Setting information on safety space parameters
      • 1.7.2 Safety tool modeling
      • 1.7.3 Safety robot modeling
      • 1.7.4WorkCell 3D
    • 1.8 Safety I/O signals
    • 1.9Safety Stop Function
    • 1.10 Safety condition monitoring
      • 1.10.1 Robot limiting parameter monitoring
      • 1.10.2Joint limiting function monitoring
      • 1.10.3 SCM board status monitoring
      • 1.10.4 Safety I/O status monitoring
      • 1.10.5 Recovery mode
        • 1.10.5.1 Recovery in case of robot position violations
        • 1.10.5.2 Recovery in case of robot speed violations
        • 1.10.5.3 Recovery in case of robot force violations
        • 1.10.5.4 Recovery in cases of safe operating stop (SOS) violations
    • 1.11 Collaborative robot collision detection mode
  • 2. Direct teaching
    • 2.1 Direct teaching switch assignment
    • 2.2 Driving the robot by direct teaching
    • 2.3 Direct teaching mode setting
    • 2.4 Constraint motion
  • 3. I/O setting
    • 3.1 I/O map
    • 3.2 Tool I/O
      • 3.2.1 Default specifications of the tool I/O
      • 3.2.2 Tool I/O setting
    • 3.3 Analog I/O
      • 3.3.1 Default specifications of the analog I/O
      • 3.3.2 Analog I/O setting
  • 4. Error messages
    • E7001~E7066
    • E7101~E7120
    • E7170~E7213
    • E7250~E7348
    • E7403~E7711
    • E7731~E7905
  • Attachment
    • The Rules on the Criteria for Occupational Safety and Health, and the Public Notice of Safety Inspec
  • Warranty
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  1. 1. Safety functions of the collaborative robot
  2. 1.6 Robot safety conditions

1.6.1 Robot limiting parameters

Previous1.6 Robot safety conditionsNext1.6.2 Joint limiting parameters

Last updated 3 years ago

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These parameters are the limit values for monitoring the safety functions relating to the robot’s driving in the safety space. If a robot limiting parameter is enabled in a Cartesian space, monitoring will be done at all times, and if the deceleration mode is enabled, monitoring will be done based on Condition0. If a monitoring violation occurs, safety stops (Stop0, Stop1, and Stop2) will be actuated immediately.

You can set parameter values in the [Robot limit] tab of the [Set up > 4: Application parameter > 21: Cobot setup > 1: Cobot Safety Function > 1: Safety condition] menu.

Parameter

         Description

Default setting value

TCP speed

The TCP speed limiting value in the robot’s coordinate system (1–5,000 mm/s)

1,500 mm/s

TCP force

The force limiting value applied to the TCP

(50–1,000 N)

150 N

Power

The mechanical power limiting value of the robot (80–1,000 W)

350 W

Momentum

The momentum limiting value of the robot (excluding payload) (50–1,000 kg·m/s)

50 kg·m/s

Collision detection

The sensitivity of the collision detection function (0%–200%)

100%

Reduced speed ratio

The reduced speed ratio of the speeds (TCP and joint speeds) set in the deceleration mode (Condition0)

20%

[Caution]

  • In configuring a speed limit, you must consider the stop reaction time and put a cover on the target to prevent collisions and injuries.

  • Because the speed increases in proportion to kinetic energy and a high payload may increase the robot’s momentum, the collision of the robot with an external object may generate significant impact. In the collaborative operation space, operate the robot while maintaining a safe speed and payload.