4.3.4.2 H6D6A (Small-Sized 6 Axes Integrated Drive Module)

The drive module performs a power amplification function that allows the current to flow to individual phases of the motor according to the current command from the servo board. The six axes integrated drive module can drive six motors at the same time and is configured as follows.

The three-phase current supplied from the power supply module is rectified through a diode module and then converted into direct current and stored in a smoothing capacitor. When the motor speed of the robot is decelerated, the electric power generated from the motor will be consumed through transistors and resistors. The relevant configuration is as follows.

Table 4-25 Configuration of H6D6A (Small-Sized 6 Axes Integrated Drive Module)

Components

     Functions

BD653

(Power Board)

Gate drive circuit

Generates the IPM gate signal

Gate power module

Generates the gate power

Current detection part

Detects the current that flows through the motor

Regenerative control

Drives the IGBT when the PN voltage rises

Error detection part

Detects the overvoltage, regenerative resistor overheating, and undervoltage errors

High voltage capacitor

Smooths the direct current

BD654

(Interface Board)

Sequence interlocking part

Interlocks between the sequence status and the servo on signal

System DIO board input and outputs

Reserved IO unit inside the controller

Other Parts

Heat sink

Releases the heat generated from power elements to the outside

Rectification part

Generates the circuit for the DC power that is supplied to the motor from the AC input main power

Regenerative IGBT

Performs regenerative discharge

IPM

A switching device

  • Configuration of the Type Number of the Small-Sized 6 Axes Integrated Drive Module

Table 4-26 Type Symbol of the Small-Sized 6 Axes Integrated Drive Module

Category

Type symbol

Hi6 drive module

H6D

Table 4-27 Specification of the Small-Sized 6 Axes Integrated Drive Module

Table 4-28 Capacity of the Small-Sized IPM

Small-sized

A

(IPM allowable current rating) 30A, (Hall sensor current rating) 4V/15A

D

(IPM allowable current rating) 10A, (Hall sensor current rating) 4V/5A

Table 4-29 Symbols of the Hall Sensors of the Small-Sized IPM

Drive Model

Hall sensor symbol (Specification)

Full-scale current (Im)

IPM specification (Allowable current rating)

Small-sized drive module

3 (4V/15A)

27.27Apeak

6MBP50VAA060 (30A)

4 (4V/10A)

18.18Apeak

6MBP50VAA060 (30A)

5 (4V/5A)

9.19Apeak

6MBP20VAA060 (10A)

6 (4V/3A)

5.45Apeak

6MBP20VAA060 (10A)

7 (4V/6A)

10.91Apeak

6MBP50VAA060 (30A)

8 (4V/2A)

3.64Apeak

6MBP20VAA060 (10A)

9 (4V/1A)

1.82Apeak

6MBP20VAA060 (10A)

Figure 4.41 Parts Placement Diagram of BD653

Table 4-30 Description of the Connectors of BD653

Name

Usage

Connection of external devices

CNPWM1–6

PWM signals and IPM error signals

Board-to-board connectors of BD654

CNRST

3-phase power input

CNRST for the electronic module

CNCVT

Converter part error signal

Board-to-board connectors of BD654

CNDR

Regenerative power output

Regenerative resistor

CNTR

Regenerative resistor overheating detection

Regenerative resistor temperature sensor

CNM16

Motor drive output

CMC1

CNPN7–8

Direct current for the drive module of the additional axis

CNPN for the drive module for an optional additional axis

CNFG1, CNFG4

Frame ground for motors

CMC1

Table 4-31 Description of the LEDs of BD653

Name

Color

Status display

MC ON

Yellow

Will be turned on when the magnet contact is driving

POW

Green

Will be turned on when the control voltage of the converter part is normal

DR

Red

Will be turned on the regenerative discharge is operating

PN

Red

Will be turned on when the PN voltage is higher than 42V

RYON

Red

Will be turned off when the PN discharge operation starts

Figure 4.42 Parts Placement Diagram of BD654

Table 4-32 Description of the Connectors of BD654

Name

Usage

Connection of external devices

CNBS1-3

PWM signals and IPM error signals for 8 axes

Board-to-board connectors of BD640

CNPWM1-6

PWM signals and IPM error signals for individual axes

Board-to-board connectors of BD653

CNPWM7-8

PWM signal and IPM error signal for the additional axis

CNPWM of the drive module (BD 658 or BD 659) of the additional axis

CNCVT

Converter part error signal

Board-to-board connectors of BD653

TBIO

Reserved only IO terminal block

Reserved

Table 4-33 Description of the LEDs of BD654

Name

Color

Status Display

MC

Yellow

Will be turned on when the magnet contact is driving

POW

Green

Will be turned on when the control power is normal

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