Safety Function Manual for Collaborative Robot
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  • Safety Function Manual for Collaborative Robot
  • About this manual
    • Copyright
    • Notation rules
    • Safety precautions
  • 1. Safety functions of the collaborative robot
    • 1.1 Description of terms
    • 1.2 Collaborative operation mode
      • 1.2.1 Safety-rated monitored stop
      • 1.2.2 Hand guiding
      • 1.2.3 Speed and separation monitoring
      • 1.2.4 Power and force limiting
    • 1.3 Safety functions
      • 1.3.1 Robot limit functions
      • 1.3.2 Joint limit functions
    • 1.4 Matters to be checked upon replacing safety devices
    • 1.5 Matters to be checked before using the safety functions
      • 1.5.1 Encoder offset
      • 1.5.2 Checking the torque sensor
        • 1.5.2.1 Torque sensor offset
      • 1.5.3 Setting of tool data
      • 1.5.4 Password setting
    • 1.6 Robot safety conditions
      • 1.6.1 Robot limiting parameters
      • 1.6.2 Joint limiting parameters
    • 1.7 Safety layout
      • 1.7.1 Safety space setting
        • 1.7.1.1 Setting information on safety space parameters
      • 1.7.2 Safety tool modeling
      • 1.7.3 Safety robot modeling
      • 1.7.4WorkCell 3D
    • 1.8 Safety I/O signals
    • 1.9Safety Stop Function
    • 1.10 Safety condition monitoring
      • 1.10.1 Robot limiting parameter monitoring
      • 1.10.2Joint limiting function monitoring
      • 1.10.3 SCM board status monitoring
      • 1.10.4 Safety I/O status monitoring
      • 1.10.5 Recovery mode
        • 1.10.5.1 Recovery in case of robot position violations
        • 1.10.5.2 Recovery in case of robot speed violations
        • 1.10.5.3 Recovery in case of robot force violations
        • 1.10.5.4 Recovery in cases of safe operating stop (SOS) violations
    • 1.11 Collaborative robot collision detection mode
  • 2. Direct teaching
    • 2.1 Direct teaching switch assignment
    • 2.2 Driving the robot by direct teaching
    • 2.3 Direct teaching mode setting
    • 2.4 Constraint motion
  • 3. I/O setting
    • 3.1 I/O map
    • 3.2 Tool I/O
      • 3.2.1 Default specifications of the tool I/O
      • 3.2.2 Tool I/O setting
    • 3.3 Analog I/O
      • 3.3.1 Default specifications of the analog I/O
      • 3.3.2 Analog I/O setting
  • 4. Error messages
    • E7001~E7066
    • E7101~E7120
    • E7170~E7213
    • E7250~E7348
    • E7403~E7711
    • E7731~E7905
  • Attachment
    • The Rules on the Criteria for Occupational Safety and Health, and the Public Notice of Safety Inspec
  • Warranty
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  1. 4. Error messages

E7731~E7905

Code

Message

Cause

   Solutions

E7731

Axis 1 violation of safety space (%s [deg])

The position of axis 1 exceeded a specified safety space.

  • Move to the safety space status monitoring window.

  • Select the recovery mode button to change the mode.

  • Move the robot to a safe space.

E7732

Axis 2 violation of safety space (%s [deg])

The position of axis 2 exceeded a specified safety space.

  • Move to the safety space status monitoring window.

  • Select the recovery mode button to change the mode.

  • Move the robot to a safe space.

E7733

Axis 3 violation of safety space (%s [deg])

The position of axis 3 exceeded a specified safety space.

  • Move to the safety space status monitoring window.

  • Select the recovery mode button to change the mode.

  • Move the robot to a safe space.

E7734

Axis 4 violation of safety space (%s [deg])

The position of axis 4 exceeded a specified safety space.

  • Move to the safety space status monitoring window.

  • Select the recovery mode button to change the mode.

  • Move the robot to a safe space.

E7735

Axis 5 violation of safety space (%s [deg])

The position of axis 5 exceeded a specified safety space.

  • Move to the safety space status monitoring window.

  • Select the recovery mode button to change the mode.

  • Move the robot to a safe space.

E7736

Axis 6 violation of safety space (%s [deg])

The position of axis 6 exceeded a specified safety space.

  • Move to the safety space status monitoring window.

  • Select the recovery mode button to change the mode.

  • Move the robot to a safe space.

E7741

Axis 1 violation of safe speed (%s [deg/s])

The speed of axis 1 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the speeds of the axes.

  • Check the speeds in the edited program.

E7742

Axis 2 violation of safe speed (%s [deg/s])

The speed of axis 2 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the speeds of the axes.

  • Check the speeds in the edited program.

E7743

Axis 3 violation of safe speed (%s [deg/s])

The speed of axis 3 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the speeds of the axes.

  • Check the speeds in the edited program.

E7744

Axis 4 violation of safe speed (%s [deg/s])

The speed of axis 4 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the speeds of the axes.

  • Check the speeds in the edited program.

E7745

Axis 5 violation of safe speed (%s [deg/s])

The speed of axis 5 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the speeds of the axes.

  • Check the speeds in the edited program.

E7746

Axis 6 violation of safe speed (%s [deg/s])

The speed of axis 6 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the speeds of the axes.

  • Check the speeds in the edited program.

E7751

Axis 1 violation of torque (%s [Nm])

The torque of axis 1 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the torques of the axes.

  • In the safety function parameters, check the current torques of the axes.

E7752

Axis 2 violation of torque (%s [Nm])

The torque of axis 2 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the torques of the axes.

  • In the safety function parameters, check the current torques of the axes.

E7753

Axis 3 violation of torque (%s [Nm])

The torque of axis 3 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the torques of the axes.

  • In the safety function parameters, check the current torques of the axes.

E7754

Axis 4 violation of torque (%s [Nm])

The torque of axis 4 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the torques of the axes.

  • In the safety function parameters, check the current torques of the axes.

E7755

Axis 5 violation of torque (%s [Nm])

The torque of axis 5 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the torques of the axes.

  • In the safety function parameters, check the current torques of the axes.

E7756

Axis 6 violation of torque (%s [Nm])

The torque of axis 6 exceeded the specified safety condition.

  • In the menu for setting the conditions of the safety functions, check the torques of the axes.

  • In the safety function parameters, check the current torques of the axes.

E7802

Error in the mode switch in the safety controller

Abnormal mode switch signal input

Check the TP cable.

E7804

Error in the interchannel communication in the safety controller

Communication error between the two safety CPUs

  • Reboot the controller.

  • If the error persists, replace the safety controller.

E7805

Error in the diagnosis of the signal for servo power control by the safety controller

Error in the feedback of the STO signal for servo power control

  • Reboot the controller.

  • If the error persists, replace the safety controller.

E7806

Error in the TP emergency stop signal in the safety controller

Error in the emergency stop signal of the TP

Check the TP cable.

E7807

Error in the TP enabling switch signal in the safety controller

Error in the enabling switch signal of the TP

Check the TP cable.

E7808

Error in the external safeguarding signal in the safety controller

Error in the external safeguarding signal

Check the external safeguarding signal cable.

E7809

Error in the external emergency stop signal in the safety controller

Error in the external emergency stop signal

Check the external emergency stop signal cable.

E7811

Mismatch of the TP mode switch signals in the safety controller

Mismatch between the dual signals of the TP mode switch

Check the TP cable.

E7812

Mismatch of the TP enabling switch signals in the safety controller

Mismatch between the dual signals of the TP enabling switch

Check the TP cable.

E7813

Mismatch of the external emergency stop signals in the safety controller

Mismatch between the external emergency stop dual-channel signals

Check the external emergency stop cable.

E7814

Mismatch of the external safeguarding signals in the safety controller

Mismatch between the external safeguarding dual-channel signals

Check the external safeguarding cable.

E7815

Mismatch of the TP emergency stop signals in the safety controller

Mismatch between the TP emergency stop dual-channel signals

Check the TP cable.

E7816

Mismatch of the safety input signals (no. 0) in the safety controller

Mismatch between the safety input no. 0 dual-channel signals

Check the input signal cable.

E7817

Mismatch of the safety input signals (no. 1) in the safety controller

Mismatch between the safety input no.1 dual-channel signals

Check the input signal cable.

E7818

Mismatch of the safety input signals (no. 2) in the safety controller

Mismatch between the safety input no. 2 dual-channel signals

Check the input signal cable.

E7819

Mismatch of the safety input signals (no. 3) in the safety controller

Mismatch between the safety input no. 3 dual-channel signals

Check the input signal cable.

E7821

Error in the safety output signal setting in the safety controller

Abnormal usage setting of safety output signals

Check the output signal assignments of the safety parameters.

E7822

Error in the safety input signal setting in the safety controller

Mismatch of the usages of the dual safety input signals

Check the input signal assignments of the safety parameters.

E7823

Error in the safety output signal setting in the safety controller

Mismatch of the usage settings of dual safety output signals

Check the output signal assignments of the safety parameters.

E7825

Error in the TP enabling signal diagnosis in the safety controller

Failure in the 0 V diagnosis during the TP enabling signal diagnosis

Check the TP cable.

E7826

Error in the TP emergency stop signal diagnosis in the safety controller

Failure in the 0 V diagnosis during the TP emergency stop signal diagnosis

Check the TP cable.

E7827

Error in the TP enabling signal diagnosis in the safety controller

Failure in the high voltage diagnosis during the TP enabling signal diagnosis

Check the TP cable.

E7828

Error in the TP emergency stop signal diagnosis in the safety controller

Failure in the high voltage diagnosis during the TP emergency stop signal diagnosis

Check the TP cable.

E7829

Error in the safety output signal diagnosis

Error in the safety output signal feedback

Check the output signal cable.

E7830

Error in the direct teaching switch diagnosis

Mismatch between the direct teaching switch dual-channel signals

  • Check the direct teaching switches.

  • Reboot the controller.

  • If the error persists, replace the safety controller.

E7901

Error in the communication between the safety CPUs in the safety controller

Error in the communication parameters between the safety CPUs

  • Reboot the controller.

  • If the error persists, replace the safety controller.

E7902

Error in the communication between the safety CPUs in the safety controller

General error in the communication between the safety CPUs

  • Reboot the controller.

  • If the error persists, replace the safety controller.

E7903

Communication timeout between the safety CPUs in the safety controller

Communication timeout between the safety CPUs in the safety controller

  • Reboot the controller.

  • If the error persists, replace the safety controller.

E7904

Error in the communication between the safety CPUs in the safety controller

Error in the communication TX between the safety CPUs in the safety controller

  • Reboot the controller.

  • If the error persists, replace the safety controller.

E7905

Error in the communication between the safety CPUs in the safety controller

Error in the communication TX between the safety CPUs in the safety controller

  • Reboot the controller.

  • If the error persists, replace the safety controller.

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Last updated 3 years ago

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