4.1.1 Check sheet
The intervals, methods, and criteria for checking the mechanical parts of the collaborative robot are as follows:
Division
From time
to time
Three
months
One year
Method
Criteria
Manipulator
O
Visual inspection of dust and impurities
Clean
Wiring
O
Visual inspection on damaged cables
Visual inspection on loose cable ties
No damaged cables
No loose cable ties
Bolts
O
Visual inspection on broken paint markings
No broken paint markings
Motors
O
Check on abnormal overheating
Check on abnormal noise
No abnormal overheating
No abnormal noise
Reducer
O
Check on abnormal overheating
Check on abnormal noise
Check on abnormal vibration
Temperature maintained as usual
No abnormal noise
Vibration maintained as usual
Brakes
O
Operation upon the brake release switch ON/OFF (Caution: When the brake release switch is turned ON, the arm or motion axis will fall. Therefore, make sure to turn OFF the brake release switch within one second.)
Visual check on brake abrasion state
Check on abnormal brake noise
Robot stopped at brake OFF
Insignificant quantity of brake dust
No abnormal brake noise
Clearances
O
Check on motion lag when each axis makes forward and reverse rotations
No motion lag felt by hand
When the robot is used in severe conditions (e.g., excessive handling), carry out checks at intervals shorter than the specified intervals to ensure the performance of the robot system.
Check all cables and replace any damaged cables.
For checking on anomalies of power transmission devices (motors, reducers, etc.), check on abnormal noise in the automatic mode or the teaching mode.
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