4.1.1 Check sheet

The intervals, methods, and criteria for checking the mechanical parts of the collaborative robot are as follows:

Division

From time

to time

Three

months

One year

Method

Criteria

Manipulator

O

Visual inspection of dust and impurities

Clean

Wiring

O

  • Visual inspection on damaged cables

  • Visual inspection on loose cable ties

  • No damaged cables

  • No loose cable ties

Bolts

O

Visual inspection on broken paint markings

No broken paint markings

Motors

O

  • Check on abnormal overheating

  • Check on abnormal noise

  • No abnormal overheating

  • No abnormal noise

Reducer

O

  • Check on abnormal overheating

  • Check on abnormal noise

  • Check on abnormal vibration

  • Temperature maintained as usual

  • No abnormal noise

  • Vibration maintained as usual

Brakes

O

  • Operation upon the brake release switch ON/OFF (Caution: When the brake release switch is turned ON, the arm or motion axis will fall. Therefore, make sure to turn OFF the brake release switch within one second.)

  • Visual check on brake abrasion state

  • Check on abnormal brake noise

  • Robot stopped at brake OFF

  • Insignificant quantity of brake dust

  • No abnormal brake noise

Clearances

O

Check on motion lag when each axis makes forward and reverse rotations

No motion lag felt by hand

  • When the robot is used in severe conditions (e.g., excessive handling), carry out checks at intervals shorter than the specified intervals to ensure the performance of the robot system.

  • Check all cables and replace any damaged cables.

  • For checking on anomalies of power transmission devices (motors, reducers, etc.), check on abnormal noise in the automatic mode or the teaching mode.

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